Manufacture of machined or injection molded nylon PA66 gears

Manufacture machined or injected nylon PA66 gear wheelNylon material is a kind of engineering plastics used in comprehensive industries, has been applied almost every industrial field.The caprolactam monomer is first melted, and added catalyst, then poured it inside moulds at atmosphere pressure so as to shape in different plast

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Nylon material is a kind of engineering plastics used in comprehensive industries, has been applied almost every industrial field.
The caprolactam monomer is first melted, and added catalyst, then poured it inside moulds at atmosphere pressure so as to shape in different plastic parts, such as: Rod, plate, tube. Its mechanical properties are much higher than iron.Also it is much lighter than iron parts.

Oil nylon(green)
Oil nylon(green)is the new engineering plastics that developed by guangzhou engineering plastics industireis company in the later 1980's by importing the advanced technology from nylacast co., ltd, uk, was the first authentic lubricating nylon that builds the liquid lubricant system during the processing stage, which makes its coefficient of friction is 50% lower than the general pa6 or pa66, the wear-resistance is 10 times than the general ones. Oil nylon is specially developed for the parts of non-self-lubrication, heavy-loading and low-speed-running, which obviously resulted in a substantial increase in bearing life- 5 times that of general pa6 and 25 times that of phosphor bronze! The lubricant contained within the material will not drain, adsorb or dry out and never needs replenishment. The uniform distribution of the lubricant throughout the product guarantees the constant performance of the parts over the whole service life and improvements in rate of wear, sliding frictional properties, abrasion resistance and stick slip performance, which are just a few of the benefits offered by this material. Oil nylon has been successful in considerable enlarging the application of nylon in many industries and specifically for some un-lubricated running parts.


Other casting nylon:
Oil nylon + carbon (black)

Oil nylon added carbon, has the very compact and crystal structure, which is better than the general casting nylon in the performance of high mechanical strength, wear-resistance, anti-aging, uv resistance and so on. It is suitable for making the bearing and other wear mechanical parts.

Oil mc901(blue)
This improved mc nylon, has striking blue color, which is better than general pa6/pa66 in the performance of toughness, flexibility, fatigue-resistance and so on. It is the perfect material of gear, gear bar, transmission gear and so on.

Mc nylon + mso2(light black)
Mc nylon added mso2 can remain the impact-resistance and fatigue-resistance of casting nylon, as well as it can improve the loading capacity and wear-resistance. It has a wide application in making gear, bearing, planet gear, seal circle and so on.


Propertites for your reference:
 
PropertyItem No.UnitMC Nylon (Natural)Oil Nylon+Carbon    (Black)Oil Nylon (Green)MC90 (Blue)MCNylon+MSO2(Light Black)
Mechanical Properties1Densityg/cm31.151.151.1351.151.16
2Water absorption   (23ºCin air)%1.8-2.01.8-2.022.32.4
3Tensile strengthMPa8975.3708178
4Tensile strain at break%2922.7253525
5Compressive stress   (at 2%nominal strain)MPa5151434749
6Charpy impact strength (unnotched)KJ/m 2No brakNo break≥50No BKNo break
7Charpy impact strength (notched)KJ/m 2≥5.7≥6.443.53.5
8Tensile modulus of elasticityMPa31903130300032003300
9Ball indentation hardnessN/mm 2164150145160160
 10Rockwell hardness-M88M87M82M85M84

gear wheel

Factory
Since the end of 1980's, guangzhou engineering plastics industireis company has devoting herself on developing the technology of mc nylon modification, greatly extended the applications in different industries. Basing on the mc nylon, reinforced with variety of additives during the reaction, such as lubricant, molybdenum disulfide, graphite glass fiber, carbon fiber etc, to improve the properties, higher performance of wear-resistance, corrosion-resistance, self-lubrication, vibration-absorption, noise-absorption. At the same time, as the technics and structure of the moulds is quite simple, so that it can be manufactured in lower cost, becomes the ideal substitutes of bronze, stainless steel, babbitt alloy, ptfe and so on.

Our advantage

1.Rich industry experience since 1988.

2.Wide arrange product line, including plastics sheet/rod/parts/accessories: MC NYLON, OIL NYLON, POM, UHMW-PE, PU,PSU,PMMA, PETP, PC, PTFE, PVDF, PPS, PEEK, PAI, PI, PEI ect.

3.Manufacture, design and processing service as per your demand.
 

FAQ

1.A: What's the size of plastics sheet?
   B:Nylon sheet:Thickness*Width*Length:20-100*1000*2000mm
       UHMW-PE sheet:Thickness*Width*Length:20-100*1000*2000mm; 20-100*1250*3130mm; 20-100*1250*4250mm
     POM sheet:Width*Length:1000*2000mm

2. A:Can we purchase a small part of plastics sheet?
    B: Yes,you can, if we have the size you require in stock.

3. A:What color of plastics sheet?
    B: Nylon sheet:  Natural,black,blue,or according to client's requiremnet.
         UHMW-PE sheet:  White,black,green ,bule,yellow,or according to client's requirement.
         White,black
4. A:Can you manufacture the plastics products as per drawing?
    B: Yes,we can.
5.A: What the precision of plastic products according to drawing?
   B: Different machine with different precision,it usually around 0.05-0.1mm
6.A: What the technologies in producing plastics parts?
   B: Different products with different technologies,such as CNC machine,Extrusion,Injection
7: A:What kinds of processing machine do you have?
    B: CNC machining center,CNC lathes,Milling,Injection Molding Machine,Extruder,Moulding press

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